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1. The bottom
track is the most critical step. Ensure the track is
fixed firm and level in both directions. For longer
tracks you may require a laser level. Pre-drill the
track 100mm from each end and then 500mm apart. The
track port is positioned at the stacking side. |
| 2.
The first jamb to fix is the one that the door is to
stack open against. Ensure the jamb is fixed square
on the track and level on both faces. This jamb must
be firmly fixed to the wall to carry the weight of
the door. Thermalite, breeze block or cavity fixed
jamb must be firmly strapped to ensure no side to
side or rocking movement. |
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3. Position
the top track on top of the jamb and position, place
the other jamb under the top track to hold it in
place.
If practically possible, do
not fix the top track at this stage. |
| 4.
Ensure the second jamb is fixed square on the track
and level on both faces. This jamb must be firmly
fixed to the wall to carry the weight of the door.
Thermalite, breeze block or cavity fixed jamb must
be firmly strapped to ensure no side to side or
rocking movement. |
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5. Ensure the
top track is fixed firm and level in both
directions. For longer tracks you may require a
laser level. Pre-drill the track 100mm from each end
and then 500mm apart. The track port is positioned
at the stacking side. |
| 6.
Remove the top and bottom hinges from the connecting
edge of the 2nd and 3rd (and 4th & 5th if
applicable) panel and attach them to the
rollers. Set the rollers by winding the bottom Allen
bolt to 32mm for the bottom roller and 35mm for the
top. The measurement is taken from the top of the
black carrier to the underside of the T on the
roller. |
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7. Insert all
the rollers into the tracks. Ensure the hinge is
positioned on the right side. |
| 8.
Lift the first panel into position. We recommend
that two persons lift the panels. For easy
positioning, place timber on the floor so that the
top of the timber is 8mm higher than the top of the
bottom track. Lift the panel onto to timber. Locate
the hinges and fix to the first jamb. Check the
panel for parallel positioning and clearance with
the tracks. |
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9. Insert the
half cylinder with the keys in. Rotate the keys to
position the cylinder accurately into the lock.
Insert the fixing bolt and tighten. Be careful not
to over tighten the fixing bolt. Mark, pre-drill and
screw on the cylinder cover. |
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10. Insert the shorter square bar into the lock. The
bar should project no more than 5mm from the face of
the panel. Mark, pre-drill and screw on the handle
with the lever facing down. |
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11. Using the
same method as the first panel, fix the second
panel. Slide the top and bottom roller onto the
panel, position and fix. Check the panel for
parallel positioning and clearance with the tracks.
Adjustment to the rollers may be required at this
stage. |
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Note: For 4,5 and 6 panel door
sets, repeat steps8, 9, 10 and 11. For 2, 4, or 6
panels folding in one direction, a solid hinge is
attached to the top and bottom roller of the last
panel. 12. Attach
the swing panel. |
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13. Insert the
full cylinder with the keys in. Rotate the keys to
position the cylinder accurately into the lock.
Insert the fixing bolt and tighten. Be careful not
to over tighten the fixing bolt. Mark, pre-drill and
screw on the cylinder covers. |
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14. Insert the longer square bar into the lock. The
bar should project no more than 5mm from the face of
the panel. Mark, pre-drill and screw on the handle
with the lever facing horizontally. |
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15. Open the
door and lock the swing panel into the track. Slide
the door closed so that it is positioned 50mm from
the closing jamb. Using masking tape, mark the
position of the bolts. Mark, pre-drill and screw on
the keeps in accordance to your bolt markings. |
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16. Cut to size and pin the fixing covers into the
jambs. Seal the perimeter of the door frame. |
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